Exploring the Final Frontier

Last week, our Technical Director, Simon Apsley, attended the Space-Comm Expo at the Excel, one of the UK’s leading events for the space and aerospace sectors. The event brought together industry leaders, global innovators, and cutting-edge technology demonstrations, offering a fantastic platform to explore the future of space.

The expo also provided valuable networking opportunities and sparked several exciting discussions around how Frewer Engineering’s advanced analysis and design capabilities could support upcoming space missions and technologies. With proven experience in satellite structures and high-performance engineering, we’re well placed to meet the evolving demands of the space industry.

Our presence across the space sector didn’t stop there. Our colleague Geoff Sherwood also attended the Farnborough Space Expo, broadening our engagement with the key players and ongoing initiatives shaping the UK’s role in space. Both events offered unique insights into the latest challenges and innovations, from satellite infrastructure to launch technology and opened new avenues for collaboration.

Attending these industry leading events helps us stay connected with the wider engineering community and ensures we remain at the forefront of innovation. Whether supporting technologies bound for orbit or advancing systems here on Earth, we’re ready to help shape the future of engineering.

Keeping Cool Under Pressure: Thermal Analysis

Effective thermal management is essential across industries, from aerospace and defence to energy and advanced electronics. At Frewer Engineering, we recognise that effective heat management isn’t just about protecting components, it’s about enhancing performance, reliability, and efficiency.

Our team brings extensive experience in thermal analysis, applying both classical methods and advanced simulation tools to tackle a wide range of challenges. From managing transient thermal loads to modelling steady-state conditions in cooling enclosures, we provide the insight needed to make confident, informed design decisions.

We also specialise in solving highly coupled thermal-structural problems, where understanding the interaction between heat and mechanical stress is key to system integrity. By predicting and controlling heat flow in complex environments, we help our clients reduce risk, improve long term reliability, and unlock optimal performance.

Frewer Engineering’s thermal analysis capability is a critical part of how we deliver robust, high performance engineering solutions in the most demanding applications.

Pylon Design and Analysis

At Frewer Engineering, we deliver cutting edge pylon design and analysis solutions to support the next generation of gas turbine development. Our recent work on a ground test pylon showcased our ability to combine lightweight materials with robust structural design to meet the demands of larger, more efficient engines.

Our multidisciplinary team engineered a high strength metallic backbone capable of withstanding increased loads, while lightweight composite panels were integrated as critical aero surfaces. This hybrid approach optimised the structure’s mass to stiffness ratio and met strict weight budgets.

To ensure realistic engine testing, we matched the dynamic behaviour of the inflight pylon, using advanced simulation techniques to fine tune stiffness and replicate flight conditions. This allowed rapid, safe iteration of concepts with high confidence in performance outcomes.

Our expertise in structural dynamics, composites, and complex assembly modelling ensures Frewer remains a trusted partner in high-performance aerospace structure development.

Composites Expertise

At Frewer Engineering, we offer specialist capabilities in the integration of advanced composite materials such as GFRP and CFRP prepregs to meet the stringent demands of modern marine structures. We support the development of compact, high integrity designs, applying our deep understanding of composite behaviour across design, analysis, and manufacturing feasibility.

Our team is equipped to meet stringent stiffness requirements and achieve optimised strength, tailored to withstand demanding operational loads and harsh marine environments. We refine laminate stacks to balance performance and weight, and we’re experienced in meeting challenging load deflection specifications through iterative design and structural assessment. This ensures our solutions stay within weight budgets while delivering the stiffness and strength required for success at sea.

Building on these capabilities, we are committed to pushing the boundaries of what is possible in marine composite technology. Our holistic approach integrates cutting edge research with practical engineering insights, enabling us to craft custom solutions for even the most complex marine challenges. By leveraging simulation tools and continuously optimizing our design processes, we empower clients to achieve breakthroughs in performance, efficiency, and reliability. Whether it’s through pioneering material integrations or developing bespoke manufacturing strategies, Frewer Engineering stands ready to transform ambitious ideas into robust, high performing marine structures.